Case ID
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Title
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Description
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1-05498
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Lean redesign avoids costly facility expansion.
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Sales forecasts indicated that business could almost double in five years. The current facility was already full, so the conventional solution was simply adding more capacity by building another facility. Instead, IET developed a solution based on lean principles that allowed the client to meet their operational and financial goals without adding brick and mortar.
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8-06594
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Training production supervisors overcomes obstacles.
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The training provided by IET paved the way for faster implementation of assembly line work assignment changes by including production supervisors in the process.
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7-04369
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Quality system audits improve customer confidence.
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IET was commissioned to perform quality audits for two automotive supplier plants.
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7-00860
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Flowing dollars to the bottom line.
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By changing the manufacturing process from batch to continuous flow, IET dramatically improved the customer’s responsiveness and business profitability.
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7-98601
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Production supervision that is not overhead.
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IET provides shop floor Production Supervisors as a variable cost so the customer only pays for what they need.
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7-96339
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Safety first and always.
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Safety first and always.
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3-02115
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Strategic consolidation pays dividends.
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IET worked closely with the company’s owners to craft a manufacturing system that supported their growth strategy. The consolidated operation not only improved competitiveness, it positioned the company to achieve its business goals.
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2-01968
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Paying attention to details pays off.
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The client’s “Back to Basics” initiative stressed flawless execution in all aspects of the
manufacturing process. IET’s skilled engineers utilized their training and expertise
to scrutinize specific operational practices for any deviations from standard, which
resulted in millions of dollars flowing to the bottom line.
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1-99683
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Designing for distribution.
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IET worked with Mueller Industries to develop a new facility layout for physical distribution operations that consolidated multiple sites into one location.
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2-04311
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Standardized work reaps benefits.
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By creating standardized work instructions for all operations on a key
machining line, IET helped its client avoid the typical production inefficiencies
associated with new operators and new equipment.
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2-04374
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Open 24 hours a day to serve you.
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A tier one supplier counted on IET to provide 24 hours per day support until they achieved their goal of doubling current throughput.
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2-04407
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Take the guesswork out of estimating.
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By creating a better way to develop and maintain standards, IET dramatically
improved this company’s ability to prepare accurate cost estimates for customdesigned
products and gave managers the data they needed to enhance direct
labor productivity in daily operations by 30%.
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2-05438
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Without data, it’s just an opinion.
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A pharmaceutical company requested IET’s support to develop accurate production
standards for a key manufacturing area because important decisions about the
area’s future had to be made. Based on the standards IET developed, managers
eliminated one entire shift in response to changing volumes.
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2-06583
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When there’s not enough time in the day.
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So much to do and so little time. Sometimes, you do need an extra set
of hands to get the job done on time. IET provided some “extra hands”
with shop floor expertise to help its client meet a deadline with
important financial ramifications.
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2-7
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Out the door in under an hour.
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IET developed an assembly process and final inspection system for an automotive manufacturer that completed production in less than an hour with 100% reliability.
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